Egyptian packaging maker faced production capacity constraints. It adopted INDEED IG-920 inline folder gluer to match high-speed printing equipment and realize integrated efficient production.
The Challenge: Outdated Equipment Blocking Growth
The manufacturer faced a clear problem: its standalone folder gluer could not synchronize with the new high-speed printing presses, creating a critical bottleneck. The old line struggled with:
• Slow, discontinuous workflows that limited output
• High scrap rates from misaligned feeding and unstable folding
• Excessive manual intervention that slowed down the entire process
To meet growing market demand and achieve its technical upgrade goals, the company needed a folder gluer that could:
1. Seamlessly integrate with its new printing presses
2. Deliver significantly higher throughput
3. Reduce waste and manual work
The Solution: Kunshan INDEED IG-920 Full-Servo Inline Folder Gluer
The Egyptian manufacturer chose the kunshan INDEED IG-920 inline folder gluer to form a fully synchronized production line with its new printing presses.
Key advantages that made the IG-920 the perfect fit:
• Perfect line compatibility: The IG-920 is designed for seamless integration with all major printing press brands, ensuring precise synchronization to eliminate bottlenecks.
• Stable high-speed operation: Built for continuous production, the machine delivers consistent performance at high speeds.
Servo-controlled precision: The full-servo drive system guarantees accurate feeding and folding, drastically reducing scrap and rework.
The Results: Major Operational Improvements & Significant Capacity Growth
The impact of the new line was immediate and transformative, exceeding the manufacturer’s expectations:
• Production capacity increased significantly: The continuous inline flow eliminated downtime between processes, delivering far higher throughput than the original production line.
• Scrap rate reduced by more than 40%: Stable feeding and servo precision cut material waste significantly, improving profitability.
• Manual intervention halved: The automated workflow reduced touchpoints, allowing the team to focus on higher-value tasks.
The Egyptian customer confirmed that the investment had fully met its technical upgrade goals. The new Kunshan INDEED line not only matched the speed of its printing presses but also delivered a far more stable and reliable production process. As the customer put it, “This upgrade wasn’t just a purchase—it was a smart investment that proved its value every day.”
Why Choose Kunshan INDEED?
Kunshan INDEED Machine delivers more than just machinery. We provide end-to-end solutions tailored to your production needs, helping you unlock growth and achieve your business goals.
Contact us for a solution.
WeChat/WhatsApp: Ms. Lu +86 18068087910
Email: bobbylu@indeedmachine.com
Website: www.indeedmachine.com
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