Client Background
This paper‑product manufacturer in Hebei is a provincial tech‑oriented SME with multiple production patents. It holds leading technical advantages among regional corrugated plants. Despite lean staffing, the plant achieves outstanding per‑capita productivity. To meet growing order demands and expand capacity, the company selected the Kunshan Indeed FFG920 downward folder gluer to strengthen its post‑press production capacity.
Key Challenges
1. Capacity expansion pressure: Existing post‑press equipment speed limit restricted full‑line output when order volume grew.
2. Glue splatter at high speed: Many folder gluers suffer glue splatter under high running speed, contaminating boards, wasting materials and increasing cleaning labour.
3. Compatibility & downtime concerns: The new machine needed to connect with existing printers; minimize jamming and frequent maintenance to preserve high labour efficiency.
4. Quality‑energy balance: Stable carton forming accuracy was required to cut rework, meanwhile keeping power consumption under control for lower operational cost.
Solution: Kunshan Indeed FFG920 Downward Folder Gluer
After thorough evaluation, this Hebei tech‑SME deployed Kunshan Indeed FFG920 downward folder gluer. Optimized gluing design enables stable running at 350 m/min with zero glue splatter. Built‑in independent full‑servo architecture supports seamless connection to both new and legacy printers without large‑scale factory reconstruction.
Core Features of FFG920
1. Broad cross‑brand compatibility: Works with most mainstream printer models, compatible with new & legacy printing machines to reduce retrofitting investment.
2. Independent full‑servo structure: No main shaft. Folding‑beam belts are individually driven. Quick belt replacement, no frequent lubrication required, greatly lowering jamming‑caused downtime.
3. Superior forming precision: Integrated creasing unit, forming wheels & seam correction module. Shear difference within ±1 mm. Opening tolerance: ±2‑2.5 mm for 3‑ply boards, ±2.5‑3 mm for 5‑ply boards for consistent carton quality.
4. High‑performance stacker: Timing‑belt driven stacking arms for low noise & easy maintenance. Max running speed up to 350 m/min without glue splatter, supporting cyclic counting ejection up to 30 bundles per minute.
5. Industry‑leading energy efficiency: Total installed power 50 KW; operating power down to 35 KW (excluding scrap remover), top‑tier energy performance among full‑servo folder gluers.
Installation & Production Outcomes
After on‑site commissioning, FFG920 was integrated into customer’s production line for mass‑volume manufacturing:
• Stable 350 m/min on‑site operation with anti‑splatter gluing design eliminates glue contamination, saving cleaning labour and material waste.
• Improved post‑press capacity unlocks full potential of upstream production lines, matching the factory’s high per‑capita productivity to take on more bulk orders.
• Reliable forming accuracy reduces carton rework; full‑servo design cuts unplanned downtime caused by jamming and routine maintenance.
• Controlled operating power allows capacity expansion while stabilizing electricity expenses.
Why Choose Kunshan Indeed Folder Gluer Machine?
Kunshan Indeed delivers complete corrugated post‑press solutions beyond standalone machinery. The FFG920 delivers glue‑splatter‑free production even at 350 m/min. Its independent full‑servo system reduces breakdowns & maintenance work, high‑precision forming guarantees carton quality with optimized energy consumption. Compatible with new or legacy printers, it empowers packaging plants for both retrofitting projects and new‑line builds to maximize per‑capita productivity.
About Kunshan Indeed
Since establishment, Kunshan Indeed has focused on R&D and manufacturing of corrugated post‑press folder gluer and folder‑stitcher inline systems. Backed by 16+ utility model patents, with modern manufacturing workshops, our machines serve packaging factories across China and worldwide, delivering custom solutions from single machines to complete production lines.
Upgrade your carton post‑press workflow. Get your tailored quotation from Kunshan Indeed today.
